ASSESSMENT OF THE CORROSION IMPACT ON THE SERVICEABILITY OF TANK WAGON BOILERS DESIGNED FOR CHEMICAL CARGO TRANSPORTATION

Authors

DOI:

https://doi.org/10.15421/jchemtech.v33i2.321726

Keywords:

Tank cars; Maritime Transport; Chemical transportation; Metal degradation; Corrosion resistance; Cargo safety; Corrosion prevention; Transport engineering; Structural integrity; Corrosive environments.

Abstract

The paper investigates the influence of corrosion processes on the operational reliability of tank car boilers intended to transport chemical cargoes. The main corrosion mechanisms, material characteristics, operating conditions, and the impact of various aggressive environments were analyzed. The study uses a combination of field inspection data from inspection of tank cars, statistical analysis, and thermodynamic modeling based on standard electrode potentials and corrosion rates. The results demonstrate a clear dependence of the intensity of material degradation on the type of chemical cargo. Statistical analysis has shown that after 4 years of operation, 25% of tanks have through damage, and after 6 years, 68% have already been damaged. This indicates the need for timely diagnostics and modernization of corrosion protection. The article also discusses promising protection technologies such as nanomaterial-based coatings, pulsed cathodic protection, and integrated monitoring systems. Practical recommendations for preventing corrosion, optimizing maintenance, and extending the service life of railcars are proposed. The results can be used to enhance the safety and efficiency of transporting hazardous goods.

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Published

2025-07-15

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Vol. 33 No. 2 (2025): Journal of Chemistry and Technologies

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Chemical Technology

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