DEVELOPMENT OF RESOURCE-SAVING TECHNOLOGY OF DYEING COTTON FABRICS BY REACTIVE DYES WITH REUSE OF TREATED WASTEWATER FROM DYEING AND FINISHING PRODUCTION AND CREATION OF A BASIC TECHNOLOGICAL SCHEME
DOI:
https://doi.org/10.15421/jchemtech.v32i3.299509Keywords:
dyeing and finishing industry, wastewate, adsorption, zeolite, reactive dyes, Coarse calico, dyeing, scheme.Abstract
Consumption of water resources of the textile industry and the generation of large amounts of wastewater negative impact on the environmental ecosystem. The development of resource-saving technologies with the reuse of wastewater treated by adsorption method as a secondary resource in fabric dyeing technology is relevant. The work presents the results of the wastewater reuse treated with a natural zeolite sorbent during the cotton fabric Coarse calico (art. 3399) coloring with reactive dyes: Reactive Blue CB-RF, Reactive Red S-matrix, and Reactive Yellow S-3R. It was practically determined that using purified wastewater in the dyeing cotton fabric technology ensures the fabric coloring intensity 96–99 % compared to the standard (100 %). The obtained color’s stability is at the 4–5 points according to the «Gray standards scale». A series of experiments resulted in the possibility of using the doubly purified wastewater for dyeing cotton fabric with Reactive Blue CB-RF and Reactive Red S-matrix dyes to get a hue within 96 %. The color difference of all examined fabric samples (DE < 2) (when comparing between reference and dyed samples). Thus, the principle diagram of dyeing cotton fabric with reactive dyes and the repeated use of wastewater purified by the adsorption method has been developed. Dyeing according to this scheme has been tested in the production conditions of the Private Joint Stock Company Cherkasy Silk Plant (PJSC CSP) (Cherkasy, Ukraine). The expense of water treatment is calculated by comparing the costs of the water softening process and cleaning wastewater with a zeolite sorbent for its reuse. Cost savings of 10%. The spectrophotometric method was used in the work. The dyeing stability was determined according to Ukraine’s current state and international ISO standards. The Python programming language, engineering, and scientific data visualization libraries Matplotlib and Seaborn were used to visualize the experimental data.
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